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Industrial Scalewatcher® Descaler Solutions

Mineral scaling costs industry millions of dollars each year in downtime, lost production, early replacement of capital equipment and increased energy bills. Scalewatcher® Electronic Descaling Systems are specifically designed to provide today's industrial companies with an effective and environmentally friendly alternative to chemical use. Examples of mineral scaling successfully treated: Calcium Carbonate, Magnesium Carbonate, Calcium Sulphate and Silicate scales.

Scalewatcher® Industrial Systems can treat any size of pipe, regardless of material or flow rate. Scalewatcher® can design and manufacture custom-built units for a wide range of specialist applications (inclusive of Intrinsically Safe Units for use in potentially hazardous environments). Units are rated to a minimum of IP54/Nema2, though any rating or configuration can be provided. Read below about the benefits of the Industrial Scalewatcher®.

Industrial IE Series
Supply Voltage: 110-240 VAC 50/60 Hz
Current Consumption: < 2A
Power Supply: Internal
Application Voltage: 12 V / DC
Coil cable: Three core, 0.75 mm2
Maximum Coil Temperature: +256F
Capable of Driving: 2 coils double or series
Protection Rated: NEMA 4
Output Reading: LED numerical display
Max. Ambient Temperature: +140F
Min. Ambient Temperature: -10F
Unit Dimensions: 7.9" x 7.9" x 2.4"

See Table Below Regarding IE2, IE4 and IE8 Models

The Scalewatcher® Industrial Weatherproof IE Series has the lowest TDS capability rating as a light industrial range descaler. It is ideal in industrial situations where mounting space is limited or not available. Application is targeted for protecting cooling towers, boilers, heat exchangers, chillers and process water lines etc. Model IE2 is for 2" pipes, IE4 is for 4" pipes, and IE8 is for 8" pipes. All IE models contain a overload protection non-replaceable multi-fuse in aluminum cases. Contains Remote Alarm Output Isolated alternating switch, relay operated. Covered by 6 Month Money Back Guarantee and 5 Year Warranty on this series. For use on PVC, CPVC, Pex, Kitex, copper, steel or galvanized pipes indoors. Weighs 6.7lbs. If water is contaminated choose a higher rated model. Download installation Guide.
Supply Voltage: 110-240 VAC 50/60 Hz
Current Consumption: < 2A
Power Supply: Internal
Overload Protection: External 5A Fuse
Coil cable: Three core, 0.75 mm2
Maximum Coil Temperature: +214F
Capable of Driving: 2 coils double or series
Protection Rated: NEMA 3R
Output Reading: LED indicators
Max. Ambient Temperature: +125F
Min. Ambient Temperature: -10F
Unit Dimensions: 11.5" x 4.5" x 5.9"
Industrial SE Series

See Table Below Regarding SE4 and SE8 Models

The Scalewatcher® Industrial SE Series maintains a high TDS capability rating as a light industrial range descaler. It is ideal in industrial applications such as paper factories, steel, oil/offshore, plastic, chemical, sewer and shipping industry. It is also suitable for protecting cooling towers, boilers, heat exchangers, chillers, process water lines etc. Model SE4 is for 4" pipes and SE8 is for 8" pipes. All IE models contain a overload protection external fuse in a aluminum case. Units are fitted with a remote alarm output isolated alternating switch, relay operated. Also provided with option for optional warning beacon. Weighs 8lbs when shipped. Covered by 6 Month Money Back Guarantee and 5 Year Warranty on this series. For use on PVC, CPVC, Pex, Kitex, copper, steel or galvanized pipes indoors.
Industrial LE Series
Supply Voltage: 110-240 VAC 50/60 Hz
Current Consumption: < 3A
Power Supply: Internal
Overload Protection: External 5A Fuse
Coil cable: Three core, 0.75 mm2
Maximum Coil Temperature: +214F
Capable of Driving: 2 coils double or series
Protection Rated: NEMA 3R
Output Reading: LED numerical display
Max. Ambient Temperature: +125F
Min. Ambient Temperature: -10F
Unit Dimensions: 17.5" x 5.5" x 10.5"

See Table Below Regarding LE12 and LE16 Models

The Scalewatcher® Industrial LE Series maintains a high TDS capability rating as a heavy industrial range descaler. It is ideal in industrial applications such as paper factories, steel, oil/offshore, plastic, chemical, sewer and shipping industry. It is also suitable for protecting cooling towers, boilers, heat exchangers, chillers, process water lines etc. Model LE12 is for 12" pipes and LE16 is for 16" pipes. All LE models contain a overload protection external fuse in a aluminum case. Units are fitted with a remote alarm output isolated alternating switch, relay operated. Also provided with option for optional warning beacon. The numeric LED display provides relative output field strength readings. Weighs 13lbs when shipped. Covered by 6 Month Money Back Guarantee and 5 Year Warranty on this series. For use on PVC, CPVC, Pex, Kitex, copper, steel or galvanized pipes indoors.
Supply Voltage: 110-240 VAC 50/60 Hz
Current Consumption: < 4A
Power Supply: Internal
Overload Protection: External Fuse 5A
Coil cable: Three Core, 2.5 mm2
Maximum Coil Temperature: +256F
Capable of Driving: 2 coils double or series
Protection Rated: NEMA 4
Output Reading: Strength & Numerical Display
Max. Ambient Temperature: +140F
Min. Ambient Temperature: -10F
Unit Dimensions: 14.5" x 15" x 8.5"
Industrial HIME Series

See Table Below Regarding HIME24, HIME40, HIME65 and HIME80 Models

The Scalewatcher® Industrial HIMESeries maintains the highest TDS capability rating as a heavy industrial range descaler. It is ideal in industrial applications such as paper factories, steel, oil/offshore, plastic, chemical, sewer and shipping industry. It is also suitable for protecting cooling towers, boilers, heat exchangers, chillers, process water lines etc. Model HIME24 is for 24" pipes, HIME40 is for 40" pipes, HIME65 is for 65" pipes, and HIME80 is for 80" pipes. All HIME models contain a overload protection external fuse in a epoxy coated stainless steel case. Units are fitted with a remote alarm output isolated alternating switch, relay operated. Also provided with option for optional warning beacon. The output reading displays relative output field strength readings. Weighs 25lbs when shipped. Covered by 6 Month Money Back Guarantee and 5 Year Warranty on this series. For use on PVC, CPVC, Pex, Kitex, copper, steel or galvanized pipes indoors. Download PDF installation Guide.

Image
Description
Price and Purchase

Scalewatcher® Weatherproof IE2
Industrial Item #IE2 for 2" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Weatherproof IE4
Industrial Item #IE4 for 4" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Weatherproof IE8
Industrial Item #IE8 for 8" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial SE4
Industrial Item #SE4 for 4" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial SE8
Industrial Item #SE8 for 8" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial LE12
Industrial Item #LE12 for 12" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial LE16
Industrial Item #LE16 for 16" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial HIME24
Industrial Item #HIME24 for 24" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial HIME40
Industrial Item #HIME40 for 40" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial HIME65
Industrial Item #HIME65 for 65" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial HIME80
Industrial Item #HIME80 for 80" Pipe

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial Enclosure
Optional Industrial Item #HIPE

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial Enclosure
Optional Industrial Item #EXX

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Scalewatcher® Industrial Beacon
Optional Industrial Item #INWBS

Call 1-877-9NO-SALT or

in Indiana 317-859-7665

Please choose your preferred shopping button if you are ready to order. If you are not absolutely sure which model to consider, please call our friendly sales representatives or click the "Which Should I Buy?" form questionaire from above for more assistance.

Benefits of Industrial Scalewatcher® Descaler Solutions

Mineral Scaling: Scalewatcher® is able to prevent scaling and remove existing layers of scale without chemicals. There are numerous examples in the Industrial industry with many successful applications. Launching the product in 1991 initiated Universities to research this phenomenon which at the time not really understood. Now the technology is widely accepted. Thanks to managers of companies in Industry who in the early days, were not afraid of the skeptics while evaluating the performance of Scalewatcher® in the field. Physical water treatment has pushed back the use of chemicals, and will continue to do so.

Slime: A side effect that was to be expected is the fact that bacterial counts in process water will dramatically be reduced due to the cleaning effect of Scalewatcher®. The breading ground of bacterial disappears, so will the bacterial. This effect is noticeable in swimming pools but also in cooling towers. When using a Scalewatcher®, a cooling tower can run without chemicals, to inhibit scale, corrosion and the growth of bio-film.

Rust: Another amazing side effect of the product on iron pipes with oxygen containing water is that rust is not formed anymore; rust will be now removed and replaced by a very thin black protective layer, called Magnetite. There are chemicals creating the same effect; Scalewatcher®TM does it in a natural way using harmless magnetic and electric fields, without the burden of recurring costs and without polluting the water.

Water disposal: In the civilized world Industry has to pay for its disposal of water. Blow down of steam boilers or cooling towers are examples. As most of this equipment uses automatic blow down based on the electrical conductivity of water, it is easily seen why water can be saved. The longer it takes before a certain conductivity level is reached the fewer blow downs. Adding chemicals to water will Increase the conductivity. Savings of at least 50 % in water usage is possible. The total savings on water usage, cost of water disposal and cost of chemicals gives an extremely quick return on a one time.

Below are some most common applications of the Scalewatcher®

Fire Tube Steam Boilers - Body temperature will drop with 10C, less consumption of fuel or energy, dryer steam, fewer blow downs. Blow down water will become dirty, indicating that the dirt leaves the boiler. If you want to install the Scalewatcher® on a steam boiler please consult your supplier first.

Cooling Towers - Not only scale will disappear, also slime caused by bacteria will be reduced or totally eliminated. Savings on water discharge (and usage) drops significantly as soon as the Scalewatcher® is installed and the use of scale inhibitors is stopped. Water savings of 50 to 90% are possible.

For two reasons:

  1. Less or no chemicals are used; therefore the electrical conductivity or TDS level will rise very slowly increasing the time that the same water can be used until blow down is necessary.
  2. The TDS level on which blow down starts can be set at a higher level, this will increase the number of concentrations.

Install the Scalewatcher® on the cold water side (output) of the tower provided the water is circulated. If a one pass cooling system is used install the Scalewatcher® before the equipment.

Evaporative Condensers - Install the Scalewatcher® on the vertical circulation pipe after the pump. The user will notice less or no scaling, clearer water, no algae grow.

Municipal Water Supply - The Scalewatcher® product will keep pipes clean over a long distance and can be used to protect pumps and pipe lines.

Municipal Swimming Pools - Scalewatcher® will stabilize the pH, prevent mineral scaling and will reduce bacterial count significantly. The usage of Chlorine can be reduced up to 50 % depending on the hardness of the water. Sand filters last longer.
Industrial Light Range Industrial Heavy Range
The Scalewatcher® smaller capability Industrial range descaler is usable for Industry where mounting space is limited or not available. Application is ideal for protecting cooling towers, boilers, heat exchangers, chillers and process water lines etc. If water is contaminated choose a higher model. The IE2, IE4, IE8 are for light Industrial use only.
The Industrial 5-6 range is to be used for heavy Industry i.e. paper factories, steel-, oil/offshore-, plastic-, chemical-, and sewer Industry and for protecting cooling towers, boilers, heat exchangers, chillers, process water lines etc. The range HIME24 and hime40 is used for the larger pipe sizes. HIME24 is rated up to a 24” pipe, HIME40 is rated up to a 40” pipe.
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